Ngezinzuzo zezindleko eziphansi, ukusebenza kahle okuphezulu kanye nokusetshenziswa okubanzi, ubuchwepheshe bokucutshungulwa kwe-laser bubuchwepheshe bokukhiqiza obuphambili kakhulu enkathini yamanje, obumele inkambiso yentuthuko yemboni yokukhiqiza yesikhathi esizayo.
Ukusetshenziswa kobuchwepheshe bokucubungula i-laser obungamashumi ezinkulungwane zama-watt kuqhubekela phambili kunwebeka futhi kuthuthukise izinkundla zokufaka isicelo.Ngokukhula kancane kancane kobuchwepheshe, amashumi ezinkulungwane zama-watt laser aqashelwe kabanzi emakethe.Ukwengeza, ukuthuthukiswa kwezimboni kuzwelonke kudinga ngokushesha ubuchwepheshe obuthuthukisiwe ukuze buthathe indawo yenqubo evamile.amashumi ezinkulungwane zama-watt laser ayindlela ekhulayo, futhi ikusasa selifikile!
Ngokusho kokuhlaziywa kokusetshenziswa kwemboni yensimbi yaseChina, okwamanje, izimboni eziyinhloko zokusetshenziswa kwensimbi yizokwakha, imishini, izimoto namandla, kulandelwa ukwakhiwa kwemikhumbi kanye nezinto zikagesi zasendlini, iningi lalezi zimboni zisebenzisa amapuleti aphakathi nendawo nasindayo.Ukusika i-Plasma, ukusika ilangabi, ukusika amanzi, ukusika izintambo, njll., kusetshenziswa ekucubunguleni kwepuleti eliphakathi nendawo eliwugqinsi.Kodwa-ke, kunezinkinga ezithile, njenge-plasma ayikwazi ukusika izimbobo ezincane, ukunemba okungalungile kwe-dimensional, umthelela omkhulu oshisayo, awukwazi ukusika izingxenye ezincane, i-slotting ebanzi kanye nemfucuza;ukusika ilangabi kungasika insimbi ye-carbon kuphela, hhayi izinsimbi ezingenayo insimbi, futhi isivinini sokusika sihamba kancane;ukusika amanzi kungcolisa izinga lamanzi;isivinini sokusika ucingo sihamba kancane, futhi izinto ezisetshenziswayo zinkulu;ukulahlekelwa kwe-punch kukhulu, futhi izindleko zamathuluzi ziphezulu.
Izindlela Zokucubungula Zendabuko
Icala 1: Igiya
Imboni yohlelo lokusebenza: imishini yokwakha, ezokuthutha ngesitimela, imishini ezishintshayo njll.
Amashumi ezinkulungwane zemishini ye-laser yama-watt inezinzuzo eziyingqayizivele ekusikeni kwepuleti eliwugqinsi, futhi ikhono layo lokucubungula izingxenye ezinembayo eliphezulu nalo linamandla ngokwedlulele.Okokusebenza kwegiya elifanayo (njengoba kukhonjisiwe emfanekisweni olandelayo ngokwesibonelo), izinga lokushisa eliphakeme elikhiqizwa ngesikhathi sokusika i-plasma lizodlula i-engeli ebukhali yegiya, futhi ubuso bokuphela kokusika bunzima futhi abusheleli ngokunemba okuphansi, ngakho-ke, ukugaya. umshini uyadingeka ukuze uqedele ukwenza igiya le-engeli eyindilinga libe igiya le-engeli elibukhali okwesibili.I-engeli ebukhali ingasikwa ngesikhathi esisodwa ngokusebenzisa amashumi ezinkulungwane zama-watt laser cutting, futhi isigaba sibushelelezi, esingahlangabezana nezidingo ze-aerospace, imishini yamandla kagesi, imishini ye-petroleum kanye nokukhiqiza izimoto nezinye izimboni ezinezidingo eziphezulu zokunemba.
Isampula: 500mm igiya ububanzi, 12mm ukujiya, carbon steel, R1mm angle ebukhali, 42 engeli abukhali;
| Indlela yokucubungula | Ukucubungula kwendabuko | 12KW laser | I-laser engu-20kW |
| Izisetshenziswa ezidingekayo | Imishini yokusika i-plasma engu-300A, umshini wokukhipha imali, umshini wokugaya | Amashumi ezinkulungwane watt laser imishini | Amashumi ezinkulungwane watt laser imishini |
| Inombolo yabasebenzi edingekayo | 2 umuntu | 1 umuntu | 1 umuntu |
| Kudingeka indawo yomshini | 3 izinhlobo | 1 | 1 |
| Ingabe ukucubungula okwesibili kuyadingeka | Ukugaya okwesibili, ukuqeda | Ukwakha okuqondile | Ukwakha okuqondile |
| Ukusika isivinini | 3.9m/min 3.9m/min | 5.5m/min 5.5m/min | 8.5m/min 8.5m/min |
| Isikhathi sokucubungula | 227 imiz5 (ukusika kwe-plasma: 2min6s + ukugaya: 38S + ikona lokugaya: 2min21s + ukudluliswa kwesiteshi nokuhlakazwa: 22min) | 1 imiz30 1 imiz30 | 58s 58s |
| Izindleko zokucubungula | 8.47 yuan (i-plasma + deburring machine + milling machine + 2 amahora okusebenza, inani leyunithi: 1.03 yuan / m, ubude bekhonta: 8.22 m) | 1.62 yuan (intengo yeyunithi: 0.197 yuan / m, ubude bekhonta: 8.22m) | 1.37 yuan (intengo yeyunithi: 0.167 yuan / m, ubude bekhonta: 8.22m) |
Icala 2: udonga lwamakhethini e-aluminium, umhlobiso wewindi le-aluminium
Imboni yesicelo: imboni yezokwakha nezindonga zamakhethini
Ngezithombe eziyinkimbinkimbi, indlela yokucubungula yendabuko ayikwazi ukuqedwa ngesikhathi esisodwa, okudinga ukuhlanganiswa kwemishini eminingi nobuchwepheshe, futhi umphumela ngokuvamile awugculisi.Kodwa-ke, ubuchwepheshe be-laser obuguquguqukayo bungakwazi ukucubungula noma yiziphi ihluzo ngomshini owodwa, futhi isivinini kanye nomphumela kungaphezu kwezindlela zokucubungula zendabuko.Uma sithatha isibonelo sodonga lwamakhethini ensimbi ewugqinsi njengesibonelo (ucwecwe lokusebenza emfanekisweni olandelayo njengesibonelo), indlela evamile yokucubungula yodonga lwamakhethini e-aluminium kanye nomhlobiso wamafasitela anogqinsi lwepuleti elingu-10-25mm kudinga inhlanganisela yomshini wokuqopha nokusika ucingo. .Umshini wokudweba awukwazi ukwenza amakhona abukhali, futhi izindleko zokusika ucingo ziphezulu, ukusebenza kahle kuphansi kakhulu, futhi ubukhulu bunqunyelwe.Uma kusetshenziswa amashumi ezinkulungwane zama-watt laser processing, into eyodwa ingaqedwa ngesikhathi esisodwa, ngesivinini esikhulu, izindleko eziphansi, isiphetho esihle sendawo, futhi ingacubungula amaphethini ahlukahlukene ayinkimbinkimbi.
Isampula: umhlobiso wefasitela nge-aluminium alloy, 12mm obukhulu, umdwebo ongajwayelekile
| Imodi yokucubungula | Ukucubungula kwendabuko | 12KW laser | I-laser engu-20kW |
| Izisetshenziswa ezidingekayo | Umshini wokuqopha + umshini wokusika ucingo | Amashumi ezinkulungwane watt laser imishini | Amashumi ezinkulungwane watt laser imishini |
| Inombolo yabasebenzi edingekayo | 2 umuntu | 1 umuntu | 1 umuntu |
| Kudingeka indawo yomshini | 2 izinhlobo | 1 | 1 |
| Ingabe ukucubungula okwesibili kuyadingeka | Kudingeka ukwelashwa kwesibili (ukukhipha imali, ukungcoliswa kukawoyela) | Ukwakha okuqondile ngaphandle kokugaya | Ukwakha okuqondile ngaphandle kokugaya |
| Ukusika isivinini | Umshini wokuqopha: ukujula kuka-0.3 mm, izinga lokuphakelayo ngu-1 m / min, ukusika izintambo 2000mm²/h | 2.5m/min | 4.5m/min |
| Isikhathi sokucubungula (12mm ingxubevange ye-aluminium, isikhathi sokucubungula imitha ngayinye) | Umshini wokuqopha: 40min Umshini wokusika ucingo: 2h | 24s | 13s |
| Izindleko zokucubungula (yuan / m) | Umshini wokuqopha: 40 yuan (inani leyunithi: 60 yuan / ihora) Umshini wokusika ucingo: 20 yuan (intengo yeyunithi: 10 yuan / ihora) | 0.52 yuan | izindleko 0.34 yuan |
Icala 3: nge-hole disc
Imboni yesicelo: i-petroleum, igesi yemvelo, i-metallurgy.
Ubuchwepheshe bokucubungula bendabuko budinga ukusebenzisa isikhunta nesisiki ukuze kusize ekucutshungulweni, okukhawulela ukucutshungulwa kwezinye ihluzo.Uma idatha yesithombe ishintsha, isikhunta sidinga ukwenziwa kabusha.Izindleko zesikhunta ziphezulu, isikhathi sokuguqulwa side, futhi asikwazi ukwakhiwa ngesikhathi esisodwa.Kodwa-ke, ukucutshungulwa kwe-laser kunokuguquguquka okuphezulu, kungacubungula ihluzo ezingafanele, futhi kungashintsha ukwakheka komkhiqizo ngokwezidingo zamakhasimende nganoma yisiphi isikhathi, futhi ikhwalithi yokucubungula iphezulu.Endabeni yokusika izimbobo ezincane (njengoba kukhonjisiwe esithombeni esilandelayo, isibonelo), ububanzi obuncane bomgodi wokusika i-plasma bungalingana kuphela nobukhulu bepuleti, okungukuthi, ipuleti lensimbi elingu-25mm lingacutshungulwa kuphela ububanzi bembobo obukhulu noma obulingana no-25mm;kuyilapho ubukhulu bembobo obuncane obucutshungulwa amashumi ezinkulungwane zokusika nge-laser bungafinyelela ku-20% wobukhulu bepuleti elicutshunguliwe, okungukuthi, ipuleti lensimbi elingu-25mm eliwugqinsi lingacutshungulwa ngobubanzi bembobo obungu-5mm, obungasikwa endaweni ewugqinsi. ipuleti lensimbi elinembobo ehlukene ngesikhathi esisodwa.
Isampula: 500 mm ububanzi disc, 25 mm ukujiya, carbon steel impahla, processing 4, 6, 8, 10 mm iqonde emigodini, izingcezu 50;
| Indlela yokucubungula | Ukucubungula kwendabuko | 12KW laser | I-laser engu-20kW |
| Izisetshenziswa ezidingekayo | Imishini yokusika i-plasma engu-300A, umshini wokukhipha impahla, umshini wokugaya, umshini wokubhoboza | Amashumi ezinkulungwane watt laser imishini | Amashumi ezinkulungwane watt laser imishini |
| Inombolo yabasebenzi edingekayo | 3 umuntu | 1 umuntu | 1 umuntu |
| Kudingeka indawo yomshini | Izinhlobo ezi-4 (shintshanisa izinhlobo ezi-4 zokumba izingcezu) | 1 | 1 |
| Ingabe ukucubungula okwesibili kuyadingeka | Ukugaya okwesibili, ukuqeda | Ukwakha okuqondile | Ukwakha okuqondile |
| Ukusika isivinini | 1.9m/min | 1.1m/min | 1.5m/min |
| Isikhathi sokucubungula | 56 imiz6 (ukusika kwe-plasma: 4min14s + ukugaya: 38S + ukugaya mpo: 1min34s + ukugaya: 16min40s + ukudluliswa kwesiteshi nokuhlakazwa: 33min) | 7 imiz19 | 5 imiz22 |
| Izindleko zokucubungula | 52.23 yuan (intengo yeyunithi yokusika i-plasma: 1.42 yuan / m, ubude bekhonta yangaphandle: 1.57 m, intengo yeyunithi yembobo: yuan eyi-1 / ucezu, izingcezu ezingama-50) | 9.18 yuan (intengo yeyunithi: 1.14 yuan / m, ubude bekhonta: 8.05m) | 8.53 yuan (intengo yeyunithi: 1.06 yuan / m, ubude bekhonta: 8.05m) |
Inhlanganisela yobuningi, isivinini esikhulu, ikhwalithi enhle kanye nezindleko eziphansi ukukhiqiza.Embonini yokukhiqiza, ukukhiqiza okuthuthukisiwe kusho ukusebenza kahle okuphezulu kanye nezindleko eziphansi ezisuselwa kukhwalithi ephezulu.
Isikhathi sokuthumela: Mar-05-2021