Ukusetshenziswa kwe-laser cladding kanye nokuqiniswa kwendawo embonini yensimbi

Namuhla, ubuchwepheshe be-metallurgical sebuvuthiwe impela.Ukwandisa impilo yesevisi yezingxenye eziyinhloko zomugqa wokukhiqiza i-metallurgical ngokusebenzisa ubuchwepheshe bokukhiqiza kabusha akukwazi nje ukuthuthukisa ukusebenza kwemikhiqizo emisha, kodwa futhi ukulungisa imikhiqizo emidala futhi kwandise impilo yesevisi yemikhiqizo.Ngesikhathi esifanayo, inganciphisa ngempumelelo ukugcinwa kwemishini kanye nesikhathi sokuphumula futhi ithuthukise ukusebenza kahle kokukhiqiza.

1. I-Laser cladding ye-side guide plate

Ipuleti lomhlahlandlela oseceleni liyingxenye ebalulekile yepuleti elijiyile eligoqayo kanye nomugqa wokukhiqiza we-strip.Ngemuva kokufakwa kwe-laser kwezinto ze-alloy (ngokuzithandela) ebusweni bepuleti lomhlahlandlela oseceleni, impilo yesevisi yepuleti lomhlahlandlela oseceleni elicutshungulwayo ithuthukiswa kakhulu futhi izindleko zokukhiqiza zehliswa ngempumelelo.

2. Laser cladding of esithandweni phansi roll

Njenge-transmission medium ye-high-temperature slab, i-roller engezansi yesithando somlilo ibisebenza endaweni enezinga lokushisa eliphezulu egcwele igesi egqwalayo isikhathi eside.I-roller ring ethintana ngqo ne-high-temperature slab ijwayele ukunamathela ensimbi, i-nodulation, i-oxidation, ukugqwala, ukugqokwa, ukukhuphuka kwezinga lokushisa eliphezulu nezinye izenzakalo.Ikakhulukazi, amaphutha ekhwalithi ahlukahlukene njengemigodi, ukuklwebheka kanye nesikhumba esiphindwe kabili endaweni engezansi ye-slab ebangelwa ukunamathela kwensimbi kanye ne-nodulation kugqame kakhulu ensimbi ethambile njengensimbi ye-silicon nezinto zokusetshenziswa ezigoqiwe ezibandayo.Isendlalelo sezinto ezintsha ezinokumelana nokushisa okuphezulu, ukumelana ne-oxidation kanye nokumelana nokugqoka simbozwa phezu kwendandatho ye-roller nge-laser, ukuze kugwenywe ukwenzeka kokunamathela kwensimbi, i-nodulation noma ukuxebuka okuxekethile kwesikali se-oxide ebusweni be-roller. indandatho ngesikhathi senkonzo ye-roller engezansi yesithando somlilo, ezothinta ikhwalithi yokugoqa elandelayo ye-slab futhi ithuthukise ngempumelelo ukusebenza kahle kwezomnotho komugqa wokukhiqiza.

3. Ukulungiswa kwe-laser / ukucisha izindlu zokugaya

Izindlu zokugaywa yimishini eyisihluthulelo emshinini wokugoqa oshisayo.Igebe elingaphezulu libangelwa ukugqwala, okuthinta ukulawulwa komumo kanye nekhwalithi yomkhiqizo.Ngokuvala nge-laser ungqimba lwengxubevange endlini yokugaya, umumo wokuqala ungabuyiselwa ngaphandle kokuguqulwa, kuthuthukise ngempumelelo ukungezwani kokugqokwa kwendawo ekhwezayo yepuleti elislayidayo lokugaya nokwelula impilo yesevisi.

4. Ukwenziwa kabusha kwe-laser kwekhava yekhanda eliyisicaba

Isistimu yokushayela eyinhloko yemishini yokugaya iqala futhi ibhuleki njalo, okuholela ekuphileni okufushane kwesevisi yomkhono wekhanda eliyisicaba kanye nokwehluleka okuningi.I-laser cladding isetshenziselwa ukwakha kabusha ikhava yekhanda eliyisicaba yedrayivu eyinhloko yesigayo.Imiphumela yohlelo lokusebenza ibonisa ukuthi inani eligugile lekhava yekhanda eliyisicaba eline-laser cladding lincane kakhulu, futhi impilo yesevisi ithuthuke kakhulu uma iqhathaniswa naleyo ngaphandle kwe-laser cladding.

5. Ukucinywa kwe-laser eksisi ende

I-shaft iyingxenye ebalulekile yesistimu yokudlulisela.Impilo ye-shaft ithuthukiswa kakhulu ngokuqiniswa kwe-laser.Umfanekiso olandelayo ubonisa ukucishwa kwe-laser kwe-sprocket shaft.Ngemuva kokucisha, ubulukhuni buthuthukiswa kakhulu ngaphandle kokuguqulwa.

6. Laser ingxubevange roll

I-Roll iyingxenye eyinhloko yokusebenza kanye nethuluzi emshinini wokugaya obangela ukuwohloka okuqhubekayo kwepulasitiki yensimbi.Indawo yokusebenza embi yesikhathi eside idala ukuthi ingaphezulu layo lixebuke, liqhekeke futhi liphuke.Impilo yesevisi ye-roll inganwetshwa ngempumelelo nge-laser alloying yomqulu.Isibalo esilandelayo sibonisa ukuthi i-bar roll ihlanganiswe ne-laser, engenakho ukuguquguquka, ukumelana nokushisa okuphezulu, ukumelana nokugqwala kanye nokuthuthukiswa okuphawulekayo komthamo wokudlula kwensimbi.

Ngaphezu kwalokho, ubuchwepheshe bokukhiqiza kabusha i-laser surface remanufacturing buphinde busetshenziswe ekulungiseni umshini wokugaya umshini wokugaya, i-gear shaft, isondo elihambayo, isikelo, i-hollow roller, i-reducer housing, njll. ubuchwepheshe bokukhiqiza kabusha i-laser surface bunobuhle bokusebenza okuhle kakhulu, okusezingeni eliphezulu. izinga lokusebenzisa izinto ezibonakalayo kanye nokuguquguquka okuphezulu.Ayikwazi ukubuyisela kuphela izilinganiso zangaphandle zezingxenye ezilimele, kodwa futhi yenze ukusebenza kwayo kufinyelele noma kudlule izinga lemikhiqizo emisha.Njengamanje, isetshenziswe kabanzi ezinkampanini zensimbi nezensimbi.